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CNC H-beam drilling machine

Packaging: 
sea transport packing
Productivity: 
50 Set/Year
Brand: 
Sunrise
Transportation: 
Ocean
Place of Origin: 
China
Supply Ability: 
50 Set/Year
Certificate: 
CE, ISO 9001
HS Code: 
8459210000
Port: 
Qingdao

Basic Info

Model No.: TSWZ1000

Product Description

Applicable industry:
Used for the drilling processing of H-shape steel, box beam and channel steel of steel structure, bridge, three dimensional garage and petrol platform. It is designed for medium size steel fabricators desiring to increase profitability and throughput (tons-per-month) in today`s extremely competitive market.

Product feature:
1.Equipped with three drilling units, three drilling units can drill holes simultaneously and adopt self-controlled stroke drilling head.
2.No need to set thickness of work piece and length of drill bits, it will do fact-feeding or feeding automatically by sensor signal, and with high efficiency.
3.Frame made of sturdy electro-welded and normalized Plates and Square Beams. The structure with roller guides on which the sliders supporting the three spindles guarantees the total moving stability, and ensures the working precision;
4.This machine can read AUTOCAD drawings and lofting software files automatically, such as DXF, NC1.
5.Equipped with automatic lubrication system and air conditioner for electric cabinet.
6.Equipped with automatic feeding systems, which will clamp and feed material into machine automatically.
7.PLC systems, programming based on WINDOWS, fast and convenient programming, and visual previewing.
8.Drilling units equip with famous brand spindle motor.
9.The key mechanical, hydraulic and electric parts are ALL famous brands.

Working environment
Working temperature: 0℃ ~ 40℃
Power: Three phase four wire system
AC Voltage: 380V (±10%)
Frequency: 60 Hz



Specifications:
Model TSWZ1000
Workpiece size H-beams Max. (web height×flange width) Max. 1000x500
Min. 150x75
Length (mm) ≥2000
Max.thickness(mm) 80
Drill dia. (mm) Vertical drilling Φ12~Φ33.5
Horizontal drilling Φ12~Φ26.5
Spindle units Qty. of spindle One spindle on each of three sides (top,left,right) Total: 3 spindles
Rotation speed (rpm) 120~560
Spindle motor power(kW) 3x4 kW
Max. feeding stroke (mm) Left,Right:140 Vertical: 325
Feeding speed(mm/min) 20~300
Movement of left/right spindle (mm)
In the direction of workpiece length::520
Above vertical base-level:30~470
Movement of top spindle(mm)
In the direction of workpiece length:520
Beyond horizontal base-level:45~910
Marking Qty. of characters 36 characters
Character size(mm) Φ10
Overall dimensions(LxWxH)(mm) About 4550x3050x3520
Total power (kW) 34
Machine weight (Kg) About 7000








The price including Longitudinal Conveyor :
1. 24 meters roller type conveyors (12m before main machine, 12m after machine)
2. Hydraulic pipes used for connecting each section
3. Automatic feeding device with clamps in front feeding conveyors for feeding work piece.

The optional parts :
(Price not including those two parts as below, customer can choose according to their needs )

1.
Cross Conveyors (1)Chain-type conveyors with buggies for lift & transfer profiles
(2)1 set includes 4 pieces cross conveyor sections connected with 3 sets of synch-movement axial bar-connector
(3)Hydraulic station + hydraulic motors



2.

Marking unit No. of Characters 36 characters
Character Size 14 x 10 mm
Force Capacity 12.5 ton



Main Components:

NO. Name Manufacturer
Main Electric Components:
1 PLC Japan OMRON
2 Servo Motor Japan YASKAWA
3 Servo Driver Japan YASKAWA
4 Rotary encoder Japan OMRON
5 Proximity Switch Normal Open AUTONICS
Normal Close
6 Transducer Germany REXROTH
7 Photoelectric Switch AUTONICS
8 Low-voltage electrical parts(Switches,Push button,
Breaker,Indicator light, Contactor switch and so on) Germany SIMENS
Main Hydraulic Pressure Components:
1 Hydraulic valves Solenoid valve Italy ATOS
Reducing valve
Overflow valve (and so on)
Main Mechanical Components:
1 Ball screw HIWIN
2 Linear guide HIWIN
Other components:
1 Spraying cooling pump America BIJUR
2 Nozzle America BIJUR
3 Pneumatic two couplet AirTac
Note: The above parts are supplied by our Approved Suppliers. If encounter special situation, we will take replace with same or higher quality level parts.




Spare Parts List:
NO. Name Qty. Remark
1 Quick change chuck 3 sets Installed in machine.
without holder
2 Extension rod (MORSE 3# ) 3 Installed in machine.
Total length 150mm
3 Extension rod (MORSE 4# ) 1 Installed in machine.
Total length 150mm
4 Reducing Morse Taper Sleeve 3
5 Drill extension rod (MORSE 3#) 1 Installed in machine.
Total length 330mm
6 Drill extension rod (MORSE 3#) 1 Installed in machine.
Total length 480mm
7 Extension rod 2 Installed in machine.
8 Extension rod 2 Installed in machine.
9 Pressure head 4 Installed in machine.
10 Inner hexagon screw 4 Installed in machine.
11 Inner hexagon screw 4 Installed in machine.
12 Bolt 4 For installation
13 Washer 1set For installation
14 Steel expansion bolt 16 For installation
15 O type seal ring 1set For installation
16 Grease thruster 1
17 Oilcan 1











The Main Machine



The Three Spindle Drilling Unit

One spindle on each of three sides (top,left,right) Total: 3 spindles



This machine have three drilling spindle, it can drill one set hole simultaneously without moving the workpieces, so the drilling and positioning precision will be more higher!

NC carriage feeding unit with rolling loading conveyor


The feeding carriage used for automatic feeding workpieces, it controlled by PLC, precision is very high.




Chip Collector System



The machine equipped with chip removal carriage, this carriage on the bottom of the main machine, when drilling, the chips drop into the carriage, the carriage have pulley, when the carriage is full, with the help of crane lift the carriage to clean up.
Remark: When make the foundation, need make a dig to put the chip carriage.

Automatic Lubrication System


When working, some parts of this machine need often to be lubricated, like linear guides, ball screws and so on. With this unit, workers don`t need to lubricate those parts manually. (The lubrication oil is not cycle)

The Cooling System


The cooling system is the type of spray, and quickly evaporate, it`s just damp, will not have much water, so don`t need the special collector for the cooling water.

Cross Conveyor


Cross Conveyor - Four Pieces , Every Piece 8 Meters


Layout of drilling machine with band sawing machine


This is one complete CNC H beam sawing and drilling production line. Normally client at first drilling holes, then sawing. (Also can at first sawing, then drilling. According to client`s needs)



Work Pieces




Packaging For Foreign Customers (For model TSWZ1000 Need 1*40OT and 1*40HQ Container)





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